Printing 101: Screen Print vs. DTF vs. Embroidery

How each method wears, feels—and why we chose what we use now

If you’ve ever wondered why two graphic tees can feel totally different, it usually comes down to how the artwork is applied. Here’s a simple guide to the three most common methods you’ll see on Marble pieces and in the wider world—plus care tips to make your shirts last.

Screen Printing

What it is: Ink is pushed through a mesh screen onto the fabric—great for solid colors and bold designs.
Feel: Soft to the touch when done with water-based or discharge inks; plastisol can feel thicker.
Durability: Excellent when cured properly.
Best for: Larger runs, spot colors, classic tee graphics.
Pros: Timeless look, breathable feel (with water-based inks).
Cons: Setup costs make tiny runs tougher; multi-color designs get pricey.

Care tips:

  • Wash cold, inside out.

  • Low heat or hang dry.

  • Avoid harsh detergents and bleach.

DTF (Direct-to-Film)

What it is: Design is printed on film, then heat-pressed onto the shirt with an adhesive powder.
Feel: Smooth, slightly satin surface; lays on top of the fabric.
Durability: Very good when pressed correctly; edges stay crisp.
Best for: Small batches, detailed artwork, gradients.
Pros: Sharp detail, consistent color, ideal for limited runs (hello, small brand!).
Cons: Can feel less “breathable” than water-based screen prints on large solid areas.

Care tips (especially for Marble tees):

  • Wash cold, inside out.

  • Hang dry or tumble low.

  • Don’t iron the graphic.

Embroidery

What it is: Artwork is stitched directly into the fabric.
Feel: Textured and premium.
Durability: Excellent—thread holds up for ages.
Best for: Small chest hits, hats, beanies, badges.
Pros: Elevated look, long-lasting, no cracking.
Cons: Not ideal for big, highly detailed artwork; higher cost per piece.

Care tips:

  • Wash cold, gentle cycle.

  • Reshape and air dry when possible.

  • If needed, press from the inside with a cloth barrier.

So…what does Marble use (and why)?

Right now, we lean on DTF for many graphics because it lets us produce small, limited runs with great detail and color—perfect for a one-person brand with tight inventory. For select pieces and accessories, we use embroidery to add a durable, refined touch. As we grow toward our handmade collection, we’ll keep exploring water-based screen printing and stitched details that age beautifully.

Quick Comparison

MethodFeelDetail/ColorBest ForNotesScreen PrintSoft (water-based)Strong solidsClassic tee graphicsSetup costs favor larger runsDTFSmooth/satinExcellent detailSmall batches & gradientsGreat for limited dropsEmbroideryTextured/premiumN/A (thread colors)Hats, small chest hitsVery durable, higher per-piece cost

Make any graphic tee last longer

  • Wash cold, inside out to reduce friction on the print.

  • Skip bleach/harsh detergents—they’re tough on colors and fibers.

  • Hang dry or tumble low to avoid heat damage and shrinkage.

  • Don’t iron the print—press inside out if you must.

Final stitch

Different print methods shine in different ways. The goal—for us and for you—is longevity: graphics that look good after dozens of wears, and fabrics that feel right season after season. Your support helps us keep experimenting with the craft as we work toward a handmade line rooted in Marble, Colorado.

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